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[VE Case] Cost Reduction of Precision Pressed Products

[VE Case] Cost Reduction of Precision Pressed Products

Introducing a case study of cost reduction VE for precision press processed products proposed to customers!

To manufacture precision press-processed products with high accuracy and optimal cost, cost-reduction design must be implemented from the design and development stage. In particular, press-processed products produced in mass using progressive dies can achieve significant cost reductions even with small cost-cutting measures. Additionally, while there is the issue of how to reduce costs for precision press-processed products, it is also possible to lower costs by replacing machined products or sheet metal products with press processing. [Examples] ■ Cost reduction by changing from machining to press processing ■ Cost reduction by applying standard plate thickness ■ Manufacturing methods for parts composed of different plate thicknesses ■ Cost reduction through the press processing of etched products ■ Cost reduction by converting the method of functional plating *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract

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[VE Case] Quality Improvement of Precision Pressed Products

[VE Case] Quality Improvement of Precision Pressed Products

Introducing a case study of quality improvement VE for precision press-processed products proposed to customers!

Our company manufactures precision stamped products for cutting-edge technology fields, including the semiconductor industry, automotive and in-vehicle applications, as well as electronic and electrical devices, and optical equipment. In these fields, technological innovation is constantly required, and high precision in precision stamped products is essential. Therefore, how to improve quality and enhance value is an important theme. Additionally, for precision stamped products aimed at the semiconductor sector, factors beyond "precision," such as insertability, adhesion, and bonding strength, must also be improved. We provide proposals to achieve optimal quality by considering the application and usage environment. [Examples] - Modification of the die shape to prevent scrap lifting - Improvement of insertability for substrate-inserted terminals - Enhancement of bonding strength in solder joints - Maximization of flat surfaces by reducing the draw surface in stamping *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract

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【製品事例】その他 精密プレス加工品

【製品事例】その他 精密プレス加工品

民生用・産業用共に幅広く使用されている精密プレス加工品の製作事例

リチウムイオン二次電池に使用する、プレスによる打ち抜き、成形を行った、 ラミネートパック成形品の製作事例を紹介します。 ナイロンとアルミ、およびシーラントで構成されるラミネート材を カップ状に絞り成形をして製造しています。 【事例】 ■製品：リチウムイオン二次電池用ラミネートパック ■業界：電池 ■加工分類：打抜き、成形 ■材質：ラミネート材（アルミ＋ナイロン） ■寸法：90mm×90mm×5mm（H） ※詳しくはPDF資料をご覧いただくか、お気軽にお問い合わせ下さい。

  • Processing Contract
  • Other electronic parts

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A Must-See for Engineers! Technical Handbook on Precision Press Processing *Currently Available for Free

A Must-See for Engineers! Technical Handbook on Precision Press Processing *Currently Available for Free

A technical handbook that includes basic knowledge of precision press processing and molds, cost reduction, product examples, and more! It is a resource that design engineers would want to see.

From Himeji Toshiba Electronic Components Co., Ltd., which consistently develops, designs, and manufactures lead frames and mold dies, key components that support conductors, we present the essential "Technical Handbook on Precision Press Processing" for engineers! In addition to basic knowledge of precision press processing and molds, this indispensable book for engineers includes numerous product examples and points for cost reduction in precision press processed products. Don't miss out! 【Contents】 - Plating methods for precision press processed products - Quality improvement of precision press processed products: VE case studies - Product examples of precision press molds and more *If you are interested, please contact us via the inquiry form.

  • Processing Contract

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[Basic Knowledge] Plating Methods for Precision Pressed Parts

[Basic Knowledge] Plating Methods for Precision Pressed Parts

A must-see for design engineers! A clear explanation of the basic knowledge of precision press processing and precision press molds!

Precision stamped products require thin sheets with fine shapes and high processing accuracy. Additionally, precision stamped products are used in a wide range of fields, including semiconductor equipment, electronic devices, electrical equipment, medical devices, and automotive parts. The applications vary, and the usage environments are diverse, so the required specifications can differ greatly. Therefore, to ensure that precision stamped products can function properly even in harsh environments, we perform plating treatments to enhance and add functionality. *For more details, please refer to the PDF document or feel free to contact us.*

  • Processing Contract

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【VE事例】精密プレス加工品のその他の事例

【VE事例】精密プレス加工品のその他の事例

実際にお客様へ提案した精密プレス加工品のその他 VE事例を紹介！

当社で製作している高精度精密プレス加工品は順送プレスにて量産されます。 1個当たりの生産スピードを少し短くするだけで、大ロットでの納期は 大きく圧縮することができ、生産リードタイム、製造コスト削減にも つなげることができます。 また、精密プレス加工品は、単体での使用だけではなく樹脂との接合や インサート成形・アウトサート成形などによる組み立て品にも使用されます。 こういった組み立て品には高い接合性や密着性が必要となります。 設計・開発段階から機能を最大化できるような構造設計とすることで 機能性を高めることが可能となります。 【事例】 ■精密プレス開発試作品の納期短縮 ■汎用材使用による精密プレス加工品の納期短縮 ■金属と樹脂の接合性強化 ■金属と樹脂の密着性向上 ■プレス製品の変形防止 ※詳しくはPDF資料をご覧いただくか、お気軽にお問い合わせ下さい。

  • Processing Contract

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[Product Example] Enclosure

[Product Example] Enclosure

Contributing to the compactness of machines and devices! Examples of high-precision small enclosures manufacturing.

This is a case study of the production of a base housing for HDDs that requires high precision and complex surface contours. The material used for the housing is iron (SPC) with a thickness of 0.6mm. To perform high-precision punching, drawing, and press forming, it is necessary to design and manufacture highly accurate press molds. Although it is a precision pressed product with a complex shape, the processing accuracy is maintained at ±0.015mm by using high-precision press molds. 【Case Study】 ■ Product: HDD Base Housing ■ Industry: Electrical Equipment ■ Processing Classification: Punching, Drawing, Forming ■ Processing Accuracy: ±0.015mm ■ Material: Iron (SPC) ■ Dimensions: 20mm × 55mm × 3mm (H) *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other electronic parts

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